Part Design, Product Development & Legacy Parts Support
Engineering, drafting, and manufacturing support when parts are discontinued, unavailable, or no longer supported by the OEM.
📐 Engineering & Drafting
Clean prints, tolerances, and revisions built for real-world manufacturing.
🧩 Legacy Parts Support & Replacement Design
Replace discontinued parts by measuring, modeling, and validating function.
🧱 Material Upgrades
Improve strength, wear, and service life (ex: 4140 vs 1018 where appropriate).
🏭 Manufacture-Ready
We can support sourcing, fabrication, and fit-up guidance to get you running.
Overview
Integrated Energy Solutions provides industrial part design for hydraulic and mechanical equipment. If your team cannot locate replacement components—or if an OEM is no longer in available—we can help reproduce critical parts by modeling, drafting, and validating function so your equipment can return to service with confidence.
Our goal is to deliver a replacement that fits correctly, performs under load, and can be manufactured consistently. When appropriate, we also recommend material and design improvements to increase service life and reduce repeat failures.
In addition to service-part support, Integrated Energy Solutions works with customers on new product concepts and purpose-built components. If you have an idea or a field problem that needs a better solution, we can consult with your team to define requirements, develop the design, and produce manufacturing-ready drawings and specifications.
Common Use Cases
- Discontinued parts: replacement components no longer supported by the OEM.
- Obsolete equipment: the manufacturer is not available or documentation is unavailable.
- Failure-driven improvement: parts that crack, bend, wear, or repeatedly fail under duty cycle—redesigned for reliability.
- Hydraulic & industrial assemblies: cylinders, mounts, adapters, retainers, shafts, and wear components.
- Customer-driven product concepts: customers bring an idea or need; we translate it into a practical, manufacturable design.
Our Legacy Parts Support & Replacement Design Process
1) Intake & Requirements
We gather the part, photos, failure history, and operating context (load, environment, motion, duty cycle, hydraulic pressure, wear points).
2) Measurement & Modeling
We measure critical interfaces and features, then create a 3D model focused on fit, function, and manufacturability.
3) Engineering Review
We identify likely failure causes (stress concentrations, poor material choice, thin sections, weld weak points) and propose improvements when appropriate.
4) Drafting & Release
We deliver manufacturing drawings with revision control and inspection-critical dimensions to support repeat builds.
When a part mates to hydraulic seals, bearings, shafts, or bores, we prioritize surface finish guidance, tolerances, and fit class to reduce leaks, vibration, and premature wear.
Deliverables
- 3D model files (for manufacturing and fit verification)
- Manufacturing drawings (dimensions, tolerances, revision control)
- Inspection-critical dimensions (key features to verify prior to install)
- Material recommendations (strength/wear upgrades when appropriate)
- Manufacturing support (guidance for machining, coatings, heat treat, plating, etc.)
Materials & Life-Extension Upgrades
When we redesign a part, we evaluate where higher-grade alloys, improved thread forms, or surface treatments can extend service life. For example, components originally made from mild steel may benefit from alloy steel (like 4140) or improved wear surfaces depending on the operating environment. Recommendations are made based on engineering intent—load, fatigue, impact, corrosion exposure, and service expectations.
- Material upgrades for strength and fatigue resistance
- Wear surface improvements (plating, coatings, bushings, or geometry changes)
- Thread and joint improvements to reduce stripping and breakage
- Design changes to eliminate weak weld joints where applicable
Request a Quote
To quote a reverse engineering project, we typically need photos, basic dimensions (if available), and the functional description of what the part does. If you can provide the damaged component, we can evaluate it directly and identify critical interfaces and wear points.
Fastest way to start: send photos + part description through our Contact page, or call and we’ll guide you through the required details.
